Automation Studio vs TIA Portal
Comprehensive comparison of two leading PLC programming platforms
Automation Studio
B&R Industrial Automation (ABB Group)
Excellent for high-speed packaging machinery
TIA Portal
Siemens
Industry-leading integration with Siemens hardware
Overall Winner
TIA Portal leads with an overall score of 77/100
TIA Portal is the stronger overall choice with better community support. However, Automation Studio may be preferable if you prioritize community support or if you're already committed to the B&R Industrial Automation (ABB Group) ecosystem.
Score Breakdown
| Category | Automation Studio | TIA Portal |
|---|---|---|
| Overall | 70 | 77✓ |
| Pricing | 75✓ | 50 |
| Ease of Use | 50 | 50 |
| Features | 84✓ | 79 |
| Industry Adoption | 55 | 95✓ |
| Community Support | 91 | 100✓ |
| Career Value | 68 | 85✓ |
Real-World Scenario Recommendations
See how Automation Studio and TIA Portal perform in specific industry scenarios to help guide your decision.
Small Machine Builder
OEM building compact machines with 50-200 I/O points, typically for niche markets or specialized applications
Automation Studio
Excellent choice for small OEMs focused on packaging, food processing, or pharmaceutical machinery. B&R (now ABB) Automation Studio licensing ($1,000-$8,000) is reasonable, and the Mapp Technology framework dramatically accelerates development. These pre-built function blocks handle common packaging tasks (conveyor control, recipe management, batch processing) that would take weeks to program from...
TIA Portal
Challenging choice for small OEMs. While TIA Portal offers exceptional capabilities, the licensing cost ($1,500-$15,000) can consume 10-30% of your entire automation budget on a single machine. The S7-1200 hardware is excellent and compact, but you're paying premium prices for enterprise features you may never use. Consider TIA Portal only if your end customers specifically require Siemens (common...
Key Considerations:
- •Per-machine software licensing cost vs expected production volume
- •Time-to-market pressure - can you afford 6+ month learning curves?
- •Target customer geography and brand preferences
- •Hardware cost optimization - some platforms offer cheaper controllers
Automotive Tier 1 Supplier
Tier 1 automotive supplier providing systems and components directly to OEM vehicle manufacturers (VW, BMW, GM, Ford, Toyota, etc.)
Automation Studio
Strategic choice for Tier 1 suppliers specializing in specific automotive sectors where B&R excels: automotive paint shops (B&R has strong track record in paint atomizer control), electric vehicle battery assembly (precision handling and traceability), and automotive glass manufacturing. ABB's ownership of B&R (since 2017) has strengthened automotive credentials. The Automation Studio licensing ($...
TIA Portal
Often mandatory for European automotive OEMs, particularly German manufacturers (VW, BMW, Mercedes, Audi, Porsche). These companies explicitly specify Siemens in their supplier requirements documents - you have no choice. TIA Portal with S7-1500 Safety PLCs is the standard for assembly lines, body shops, and paint shops. The cost ($1,500-$15,000 per license, multiplied by 10-50 engineers) is signi...
Key Considerations:
- •Customer-specified platforms are non-negotiable - verify before any engineering investment
- •Long-term parts availability (15-20 years) is critical for automotive
- •Safety certifications (SIL 2/SIL 3) must be well-established and accepted
- •Customer's plant maintenance teams must be trained on your platform
Process Industry (Chemical, Oil & Gas, Pharma)
Continuous process control in chemical plants, refineries, pharmaceutical manufacturing, and other process industries requiring high reliability and regulatory compliance
Automation Studio
Limited process industry adoption despite B&R's capabilities. The Automation Studio platform is primarily oriented toward discrete manufacturing and packaging. While technically capable of process control, the ecosystem lacks deep integration with process instrumentation and safety systems common in chemical, oil and gas, or pharmaceutical applications. The market positioning doesn't emphasize pro...
TIA Portal
Strong choice for process industries, particularly in Europe and pharmaceuticals. TIA Portal with S7-1500/S7-400 Redundancy (H-Systems) provides the high availability needed for critical processes. The hot-standby redundancy ensures control continuity during PLC failures - essential for processes that can't be interrupted (chemical reactions, pharmaceutical batch processes). The safety PLC capabil...
Key Considerations:
- •Redundancy and high availability are mandatory for critical processes
- •Safety certifications (SIL 2/SIL 3) for emergency shutdown systems
- •Long-term vendor support (20-30 year plant lifecycles)
- •Integration with process instrumentation and field devices
💰Pricing Comparison
Automation Studio ($$) is significantly more affordable than TIA Portal ($$$). Automation Studio costs between $1 000 and $8 000, while TIA Portal ranges from $1 500 to $15 000.
📚Learning Curve
Both Automation Studio and TIA Portal have similar learning curves (rated 6/10). Expect 4-6 months to become proficient with either platform.
⚙️Features & Capabilities
Automation Studio offers 11 key features including safety programming, motion control, robotics integration. TIA Portal provides 11 key features with safety programming, motion control. Both platforms offer a comprehensive feature set for industrial automation.
🏭Industry Adoption
TIA Portal has 85% market adoption compared to Automation Studio's 45%. TIA Portal dominates in Europe, Asia-Pacific, Middle East, while Automation Studio is strongest in Europe, North America, Asia-Pacific. TIA Portal's higher adoption means more job opportunities and community resources.
🔌Hardware Compatibility
Automation Studio is designed specifically for B&R Automation (ABB) hardware, while TIA Portal works with Siemens PLCs. Both are vendor-specific solutions optimized for their respective hardware ecosystems.
💼Career Prospects
TIA Portal offers stronger career prospects with 85% market adoption and official certification programs. Automation Studio has 45% adoption and is also backed by certifications. For maximum employability, TIA Portal expertise is more in-demand.
Automation Studio Overview
Key Strengths
- ✓Excellent for high-speed packaging machinery
- ✓Strong motion control capabilities
- ✓Modern development environment
- ✓C/C++ programming option for complex logic
Limitations
- ✗Less common than Siemens/Rockwell (fewer jobs)
- ✗Smaller user community
- ✗Limited third-party resources
Best For
TIA Portal Overview
Key Strengths
- ✓Industry-leading integration with Siemens hardware
- ✓Comprehensive all-in-one solution
- ✓Excellent documentation and training materials
- ✓Strong simulation capabilities
Limitations
- ✗Expensive licensing costs
- ✗Steep learning curve for beginners
- ✗Resource-intensive software (requires powerful PC)
Best For
Recommendations
For Beginners
Both are suitable
For Professionals
Both are suitable
Budget-Constrained
Automation Studio
Enterprise Use
TIA Portal
Frequently Asked Questions
Which is better: Automation Studio or TIA Portal?
TIA Portal is the stronger overall choice with better community support. However, Automation Studio may be preferable if you prioritize community support or if you're already committed to the B&R Industrial Automation (ABB Group) ecosystem.
What is the price difference between Automation Studio and TIA Portal?
Automation Studio ($$) is significantly more affordable than TIA Portal ($$$). Automation Studio costs between $1 000 and $8 000, while TIA Portal ranges from $1 500 to $15 000.
Which is easier to learn: Automation Studio or TIA Portal?
Both Automation Studio and TIA Portal have similar learning curves (rated 6/10). Expect 4-6 months to become proficient with either platform.
Which has better career prospects?
TIA Portal offers stronger career prospects with 85% market adoption and official certification programs. Automation Studio has 45% adoption and is also backed by certifications. For maximum employability, TIA Portal expertise is more in-demand.