PLC Programming Guides

Master industrial automation with 756+ comprehensive guides covering 7 major PLC brands, 9 programming features, and 12 real-world use cases.

756
Total Guides
7
PLC Brands
9
Features
12
Use Cases

Featured Guides

Browse by PLC Brand

Siemens

TIA Portal

28% market

Industry-leading German manufacturer of PLCs, widely used in Europe and globally. Known for robust engineering tools and extensive documentation.

Popular Models:
S7-1200S7-1500S7-300
108 guides available
View all Siemens guides →

Allen-Bradley

Studio 5000 (formerly RSLogix 5000)

32% market

Rockwell Automation's flagship PLC brand, dominant in North America. Known for reliable hardware and comprehensive ecosystem.

Popular Models:
ControlLogixCompactLogixMicroLogix

Mitsubishi

GX Works2/GX Works3

15% market

Leading Japanese PLC manufacturer with strong presence in Asia-Pacific. Known for compact, high-performance controllers.

Popular Models:
FX5iQ-RiQ-F
108 guides available
View all Mitsubishi guides →

Schneider Electric

EcoStruxure Machine Expert

12% market

French multinational with comprehensive automation portfolio. Strong in energy management and building automation.

Popular Models:
Modicon M580Modicon M340Modicon M221

Beckhoff

TwinCAT 3

5% market

German PC-based control technology specialist. Known for innovative approach using industrial PCs instead of traditional PLCs.

Popular Models:
CX SeriesC6015C6030
108 guides available
View all Beckhoff guides →

Rockwell Automation

FactoryTalk Suite

32% market

Parent company of Allen-Bradley, offering complete automation solutions including PLCs, HMIs, drives, and software.

Popular Models:
ControlLogixCompactLogixGuardLogix

ABB

Automation Builder

8% market

Swiss-Swedish multinational with strong robotics and automation portfolio. Known for reliability and power industry expertise.

Popular Models:
AC500AC500-eCoAC500-S
108 guides available
View all ABB guides →

Browse by Programming Feature

Ladder Logic

Beginner

LD (Ladder Diagram)

The most widely used PLC programming language, based on electrical relay logic diagrams. Intuitive for electricians and easy to learn.

Best for:
Discrete controlMachine interlocksSafety systems
View all Ladder Logic guides →

Structured Text

Intermediate to Advanced

ST (Structured Text)

High-level text-based programming language similar to Pascal. Excellent for complex algorithms and mathematical calculations.

Best for:
Complex calculationsData processingAdvanced control algorithms
View all Structured Text guides →

Function Blocks

Intermediate

FBD (Function Block Diagram)

Graphical programming using interconnected function blocks. Good balance between visual programming and complex functionality.

Best for:
Process controlContinuous control loopsModular programs
View all Function Blocks guides →

Sequential Function Charts (SFC)

Intermediate

SFC (Sequential Function Chart)

Graphical language for describing sequential operations. Excellent for batch processes and step-by-step procedures.

Best for:
Batch processesState machinesRecipe-based operations
View all Sequential Function Charts (SFC) guides →

Timers

Beginner

Standard function blocks (TON, TOF, TP)

Essential PLC components for time-based control. Includes on-delay, off-delay, and retentive timers for various timing applications.

Best for:
DelaysSequencingTime monitoring
View all Timers guides →

Counters

Beginner

Standard function blocks (CTU, CTD, CTUD)

PLC components for counting events, cycles, or parts. Includes up-counters, down-counters, and up-down counters.

Best for:
Part countingCycle countingProduction tracking
View all Counters guides →

Data Types

Intermediate

Standard data types (BOOL, INT, REAL, etc.)

Understanding PLC data types including BOOL, INT, REAL, STRING, and user-defined types. Essential for efficient programming.

Best for:
Data organizationMemory optimizationComplex data structures
View all Data Types guides →

HMI Integration

Intermediate to Advanced

Various protocols (OPC UA, Modbus, Ethernet/IP)

Connecting PLCs to Human-Machine Interfaces for visualization, control, and monitoring. Essential for operator interaction.

Best for:
Operator controlProcess visualizationAlarm management
View all HMI Integration guides →

Communications

Advanced

Various protocols (OPC UA, Modbus TCP, etc.)

PLC networking and communication protocols including Ethernet/IP, Profinet, Modbus, and industrial protocols.

Best for:
Distributed systemsSCADA integrationMulti-PLC coordination
View all Communications guides →

Browse by Industrial Use Case

HVAC Control

Intermediate
Building Automation

Heating, Ventilation, and Air Conditioning control systems using PLCs for temperature regulation, air quality, and energy efficiency.

Real-world applications:
  • Commercial building climate control
  • Hospital environmental systems

Conveyor Systems

Beginner to Intermediate
Material Handling

Automated material handling using conveyor belts with PLC control for sorting, routing, and tracking products.

Real-world applications:
  • Airport baggage handling
  • Warehouse distribution

Traffic Light Control

Beginner
Infrastructure

Automated traffic signal control using PLCs for intersection management, timing optimization, and pedestrian safety.

Real-world applications:
  • City intersection control
  • Highway ramp metering

Temperature Control

Intermediate
Process Control

Precise temperature regulation using PLCs with PID control for industrial processes, ovens, and thermal systems.

Real-world applications:
  • Industrial ovens
  • Plastic molding machines

Bottle Filling

Intermediate to Advanced
Packaging

Automated bottle filling and capping systems using PLCs for precise volume control, speed optimization, and quality assurance.

Real-world applications:
  • Beverage bottling lines
  • Pharmaceutical liquid filling

Assembly Lines

Intermediate to Advanced
Manufacturing

Automated production assembly using PLCs for part handling, quality control, and production tracking.

Real-world applications:
  • Automotive assembly
  • Electronics manufacturing

Pump Control

Intermediate
Water & Wastewater

Automated pump systems using PLCs for water distribution, chemical dosing, and pressure management.

Real-world applications:
  • Municipal water systems
  • Wastewater treatment

Motor Control

Beginner to Intermediate
Industrial Manufacturing

Industrial motor control using PLCs for start/stop, speed control, and protection of electric motors.

Real-world applications:
  • Pump motors
  • Fan systems

Sensor Integration

Beginner to Intermediate
Universal

Integrating various sensors with PLCs for data acquisition, analog signal processing, and digital input handling.

Real-world applications:
  • Environmental monitoring
  • Process measurement

Safety Systems

Advanced
Universal

Safety-rated PLC programming for personnel protection, emergency stops, and safety interlocks per IEC 61508/61511.

Real-world applications:
  • Machine guarding
  • Emergency stop systems

Packaging Automation

Intermediate to Advanced
Packaging

Automated packaging systems using PLCs for product wrapping, boxing, labeling, and palletizing.

Real-world applications:
  • Food packaging lines
  • Pharmaceutical blister packing

Material Handling

Intermediate to Advanced
Logistics & Warehousing

Automated material movement using PLCs for warehouse automation, AGVs, and logistics systems.

Real-world applications:
  • Warehouse automation
  • AGV systems

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