Siemens Implementation

OPC-UA for Siemens

Open Platform Communications Unified Architecture - platform-independent standard for industrial communication and data exchange.

Type: Industrial EthernetSpeed: Network dependentReleased: 2008Organization: OPC Foundation
Network dependent
Bandwidth
Unlimited
Max Nodes
Network dependent
Max Distance
No
Real-Time

Protocol Overview

S7-1500 V2.0+ has integrated OPC UA server. TIA Portal V15+ provides OPC UA server configuration. Client functionality via third-party libraries or WinCC Unified for SCADA integration.

When to Use OPC-UA

Choose OPC-UA for enterprise integration, cloud connectivity, multi-vendor environments, or Industry 4.0 initiatives requiring secure data exchange.

Siemens Hardware Requirements

Compatible Communication Modules

S7-1500 CPU (V2.0 firmware+)
S7-1200 (requires OPC UA runtime license)
SIMATIC IPC (WinCC with OPC UA client)
No special hardware - uses CPU Ethernet

Wiring Details

Network Setup

Standard TCP/IP over Ethernet. Port 4840 default. TLS encryption supported for secure communication.

Configuration

TIA Portal: CPU properties > OPC UA > Enable server. Configure access rights, security policies, user authentication.

Siemens Software & Programming

Function Blocks & Instructions

Built-in OPC UA server (no blocks needed)
Tag export to OPC UA namespace
Security configuration (certificate management)

Siemens Code Example

// TIA Portal Configuration:
// 1. CPU Properties > OPC UA > Activate server
// 2. Server Interfaces > Add interface (port 4840)
// 3. Enable encryption: Sign + Encrypt
// 4. User management: Anonymous or username/password
// 5. Published variables: Select tags from tag table

// Access from OPC UA client:
// Endpoint: opc.tcp://192.168.1.10:4840
// Namespace: ns=3 (application namespace)
// NodeId: ns=3;s="Data_Block_1".Temperature

Siemens-Specific Implementation Notes

Native OPC UA server in S7-1500. Automatic tag-to-OPC UA node mapping. Supports multiple security policies (None, Sign, Sign+Encrypt). Certificate-based authentication. Alarms and events supported. Companion specifications for vertical markets (PLCopen, PackML).

Technical Specifications

Physical Layer

  • Physical Layer: IP-based
  • Cable Type: Any IP network media
  • Topology: Any IP network topology
  • Power Over Cable: No

Data Layer

  • Data Link: TCP/IP or SOAP/HTTPS
  • Encoding: Binary or XML
  • Error Detection: Built-in security
  • Frame Size: Network dependent

Performance

  • Scan Time: Configurable subscription rates
  • Deterministic: No
  • Real-Time: No

Certification

  • Certification Required: No
  • License Cost: Open source implementations available, commercial stacks vary
  • Version: 1.05

Advantages & Disadvantages

Advantages

  • Platform and vendor independent
  • Built-in security (encryption, authentication)
  • Rich information modeling
  • Works across firewalls
  • Supports complex data structures
  • Historical data access
  • Pub/sub and client/server models
  • Industry 4.0 and IoT ready

Disadvantages

  • Not designed for hard real-time
  • Higher complexity than traditional protocols
  • More computing resources required
  • Learning curve for information modeling
  • Overhead for simple applications

Common Use Cases & Applications

Enterprise system integration
MES/ERP connectivity
Cloud and IoT applications
Cross-platform data exchange
Industry 4.0 implementations
Historian integration
Multi-vendor system integration

Industry Adoption

Adoption LevelHigh and growing rapidly
Market ShareGrowing rapidly as Industry 4.0 standard
Geographic PresenceWorldwide
Primary Industries
All industriesParticularly strong in Process IndustriesPharmaceuticalsDiscrete Manufacturing

Supported Message Types

Read
Write
Subscribe
Method calls
Events
Historical access