OpenPLC vs Studio 5000

Comprehensive comparison of two leading PLC programming platforms

OpenPLC Project (Open Source)Rockwell Automation / Allen-BradleyUpdated 2025

OpenPLC

OpenPLC Project (Open Source)

55
Overall Score
Price:free
Learning:intermediate
Adoption:10%

Completely FREE - no costs ever

Studio 5000

Rockwell Automation / Allen-Bradley

72
Overall Score
Price:$$$
Learning:intermediate
Adoption:80%

Dominant in North American market - high job demand

Overall Winner

Studio 5000 leads with an overall score of 72/100

Studio 5000 is the stronger overall choice with better community support. However, OpenPLC may be preferable if you prioritize pricing or if you're already committed to the OpenPLC Project (Open Source) ecosystem.

Score Breakdown

CategoryOpenPLCStudio 5000
Overall
55
72
Pricing
100
45
Ease of Use
50
50
Features
63
77
Industry Adoption
18
88
Community Support
94
100
Career Value
23
76

💰Pricing Comparison

OpenPLC (free) is significantly more affordable than Studio 5000 ($$$). OpenPLC costs between $0 and $0, while Studio 5000 ranges from $2,000 to $20,000.

📚Learning Curve

Both OpenPLC and Studio 5000 have similar learning curves (rated 6/10). Expect 3-6 months to become proficient with either platform.

⚙️Features & Capabilities

OpenPLC offers 11 key features. Studio 5000 provides 11 key features with safety programming, motion control. Both platforms offer a comprehensive feature set for industrial automation.

🏭Industry Adoption

Studio 5000 has 80% market adoption compared to OpenPLC's 10%. Studio 5000 dominates in North America, Latin America, while OpenPLC is strongest in Global (primarily education and research). Studio 5000's higher adoption means more job opportunities and community resources.

🔌Hardware Compatibility

OpenPLC is designed specifically for Generic/Open Hardware hardware, while Studio 5000 works with Allen-Bradley, Rockwell Automation PLCs. Both are vendor-specific solutions optimized for their respective hardware ecosystems.

💼Career Prospects

Studio 5000 offers stronger career prospects with 80% market adoption and official certification programs. OpenPLC has 10% adoption and is growing in market presence. For maximum employability, Studio 5000 expertise is more in-demand.

OpenPLC Overview

Key Strengths

  • Completely FREE - no costs ever
  • Open source - fully customizable
  • Runs on inexpensive hardware (Raspberry Pi)
  • Perfect for learning without financial investment

Limitations

  • Not suitable for commercial/industrial use
  • No official support (community only)
  • Limited features compared to commercial PLCs

Best For

Students learning PLC programmingHobbyists and DIY automationHome automation projects

Studio 5000 Overview

Key Strengths

  • Dominant in North American market - high job demand
  • Excellent integration with Rockwell ecosystem
  • Strong motion control capabilities
  • Good safety system programming tools

Limitations

  • Very expensive licensing model
  • Limited to Allen-Bradley/Rockwell hardware
  • Subscription model increases long-term costs

Best For

North American automation professionalsAllen-Bradley/Rockwell installationsOil and gas industry applications

Recommendations

For Beginners

Both are suitable

For Professionals

Studio 5000

Budget-Constrained

OpenPLC

Enterprise Use

Studio 5000

Frequently Asked Questions

Which is better: OpenPLC or Studio 5000?

Studio 5000 is the stronger overall choice with better community support. However, OpenPLC may be preferable if you prioritize pricing or if you're already committed to the OpenPLC Project (Open Source) ecosystem.

What is the price difference between OpenPLC and Studio 5000?

OpenPLC (free) is significantly more affordable than Studio 5000 ($$$). OpenPLC costs between $0 and $0, while Studio 5000 ranges from $2,000 to $20,000.

Which is easier to learn: OpenPLC or Studio 5000?

Both OpenPLC and Studio 5000 have similar learning curves (rated 6/10). Expect 3-6 months to become proficient with either platform.

Which has better career prospects?

Studio 5000 offers stronger career prospects with 80% market adoption and official certification programs. OpenPLC has 10% adoption and is growing in market presence. For maximum employability, Studio 5000 expertise is more in-demand.

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